Production Process
Stainless Steel Sculpture Production Process:
1. Design and Planning: Define the concept, form, and size of the custom stainless steel sculpture.
2. Model Creation: Create a preliminary model of the sculpture either by hand or using digital tools.
3. Material Preparation: Select high-quality stainless steel to ensure durability and desired appearance.
4. Cutting and Shaping: Use appropriate tools and techniques to cut and shape the stainless steel into the required components.
5. Welding: Assemble and weld the components together to form a stable structure.
6. Grinding and Finishing: Smooth and flatten the welds to create an even surface.
7. Surface Treatment: Apply polishing, wire drawing, or other treatments to achieve the desired surface effect.
8. Detail Engraving: Add intricate details according to the design specifications.
9. Quality Inspection: Perform a thorough quality check to ensure the sculpture meets the required standards.
Bronze Sculpture Production Process:
1. Design and Planning: Define the theme, style, size, and form of the custom bronze sculpture.
2. Model Creation: Create a preliminary model either by hand or using digital technology.
3. Raw Material Preparation: Select appropriate bronze materials.
4. Casting Mold Creation: Prepare a casting mold based on the model.
5. Mold Turning: Transfer the mold for the subsequent casting process.
6. Bronze Melting: Heat the bronze until it reaches a molten state.
7. Pouring: Pour the molten bronze into the prepared mold.
8. Cooling and Solidification: Allow the bronze to cool and solidify within the mold.
9. Demolding: Carefully remove the sculpture from the mold.
10. Cleaning and Finishing: Remove surface imperfections and smooth the sculpture.
11. Welding: If needed, weld components together to ensure structural integrity.
12. Detail Refinement: Meticulously carve and refine details to enhance texture and visual appeal.
13. Surface Treatment: Apply polishing, gold-plating, or other finishes to enhance the sculpture’s aesthetics.
Marble Sculpture Production Process:
1. Design and Planning: Define the theme, style, and size of the custom marble sculpture.
2. Material Selection: Choose suitable stone, considering its quality, color, and texture.
3. Raw Material Preparation: Cut and prepare the marble to meet the sculpture’s requirements, ensuring a smooth surface.
4. Sketching: Draw a preliminary outline of the sculpture on the stone.
5. Rough Carving: Use tools like hammers and chisels to create the sculpture’s initial shape.
6. Detail Refinement: Carve and refine finer details with precision.
7. Polishing: Use sandpaper or grinding tools of varying grit to smooth and perfect the surface.
8. Final Detailing: Pay close attention to details to enhance artistic expression.
9. Cleaning: Remove dust and impurities from the sculpture’s surface.
10. Quality Check: Inspect the sculpture for accuracy in shape, size, and surface quality.
11. Protective Treatment: Apply anti-corrosion or waterproof treatments as necessary.
12. Finishing Touches: Make final adjustments to improve the sculpture’s overall effect.
Fiberglass Sculpture Production Process:
1. Design and Planning: Define the concept, form, and size of the custom fiberglass sculpture.
2. Preliminary Model: Create an initial model either by hand or digitally.
3. Mold Making: Use durable and precise materials to create a mold that accurately captures the prototype’s details.
4. Resin Coating: Evenly apply resin to the mold’s inner surface, ensuring consistent thickness.
5. Fiberglass Layering: Lay fiberglass on the resin to enhance strength and stability. Distribute fibers evenly to avoid gaps or overlaps.
6. Curing Process: Allow the fiberglass to cure under controlled temperature and time conditions to achieve optimal strength.
7. Demolding: Carefully remove the cured sculpture from the mold, avoiding any damage.
8. Trimming and Polishing: Trim excess material and smooth the surface with fine grinding.
9. Detail Refinement: Emphasize intricate details and enhance lifelike features.
10. Color Treatment: Apply paint or other color finishes as required.
11. Final Inspection: Ensure the sculpture meets quality standards before completion.